Cabletron Systems T2015 Spécifications

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SERVICE
SAMSUNG COLOR LASER
PRINTER
CLP-510/XBH
Manual
SAMSUNG COLOR LASER PRINTER CONTENTS
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. System Outline
6. Disassembly and Reassembly
7. Alignment and Adjustments
8. Troubleshooting
9. Exploded Views and Parts List
10. Block Diagram
11. Connection Diagram
Basic Model
:
CLP-510/CLP-510N
Vue de la page 0
1 2 3 4 5 6 ... 227 228

Résumé du contenu

Page 1 - SAMSUNG COLOR LASER

SERVICESAMSUNG COLOR LASERPRINTERCLP-510/XBHManualSAMSUNG COLOR LASER PRINTER CONTENTS1. Precautions2. Reference Information3. Specifications4. Summar

Page 2 - 1. Precautions

2-3Samsung ElectronicsReference InformationService ManualLCD Liquid Crystal DisplayLED Light Emitting DiodeLSU Laser Scanning UnitMB MegabyteMHz Megah

Page 3 - 1.2 Caution for safety

7-3Samsung ElectronicsAlignment & AdjustmentsService Manual4) Jam duplex (Jam in duplex area)* Jam duplex occurs when printing the reverseside of

Page 4 - 1.2.3 Handling Precautions

7-4Alignment & AdjustmentsSamsung ElectronicsService Manual7.2 Jam RemovalWhen a jam occurs while printing a jam message is displayed on the contr

Page 5 - Precautions

7-5Samsung ElectronicsAlignment & AdjustmentsService Manual7.2.2 Tips for Avoiding Paper JamsBy selecting the correct paper types, most paper jams

Page 6 - 1.3 ESD Precautions

7-6Alignment & AdjustmentsSamsung ElectronicsService Manual1. If the paper is not feeding properly pull thepaper out of the machine..2. To resume

Page 7

7-7Samsung ElectronicsAlignment & AdjustmentsService Manual7.2.6 Jam In Exit Area : Jam2If paper is jammed in the paper exit area 'Jam In Exi

Page 8 - 2. Reference Information

7-8Alignment & AdjustmentsSamsung ElectronicsService Manual7.2.7 Jam In Duplex Path : Jam DuplexIf paper is jammed in the duplex area 'Jam In

Page 9

7-9Samsung ElectronicsAlignment & AdjustmentsService Manual6. Locate the jammed paper and then carefullytake it out of the printer.7. Close the to

Page 10 - Service Manual

7-10Alignment & AdjustmentsSamsung ElectronicsService Manual7.2.8 Jam In the Optional Second Tray1. Using the handle open the right cover.2. Remov

Page 11

7-11Samsung ElectronicsAlignment & AdjustmentsService Manual7. Close the two jam covers. Go to step 11.8.Pull the optional tray, Tray 2, out of th

Page 12

7-12Alignment & AdjustmentsSamsung ElectronicsService Manual7.3 Sample PatternThis product provides several printable test patterns for maintenanc

Page 13 - 2.5 Wireless LAN

2.3 Select a location for the printer• Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagrambelow)• Pr

Page 14 - 3. Specifications

7.4 Checking the Remaining Toner and Others7.4.1 Checking the Remaining TonerYou can check the level of toner left in each cartridge.1. In ready mod

Page 15 - 3.4 Environmental Range

7-14Alignment & AdjustmentsSamsung ElectronicsTraninung Manual7.5 Understanding the Control PanelThe control panel on the top right side of your

Page 16 - Specifications

7-15Samsung ElectronicsAlignment & AdjustmentsService ManualMessage DescriptionWhen an error occurs,a lamp turns on at the corresponding location

Page 17 - 3.6.3 Output Capacity

7-16Alignment & AdjustmentsSamsung ElectronicsService Manual7.5.3 Using Control Panel MenusA number of menus are available to make it easy for yo

Page 18 - Fuser Unit

7-17Samsung ElectronicsAlignment & AdjustmentsService Manual7.6 Periodic Defective ImageIf an image defects appears at regular intervals on the pr

Page 19 - Waster Toner Motor

7-18Alignment & AdjustmentsSamsung ElectronicsService Manual7.7 How to use EDC (Engine Diagnostic Control) Mode7.7.1 EDC EstablishmentEDC Mode is

Page 20 - Summary of product

7-19Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2 EDC Whole MenuMotor TestMain MotorDev MotorWaste MotorSCF MotorFan MotorHVPS Te

Page 21 - Summary of Product

7-20Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.1 Motor TestThis function allows the operation of the various motors to be chec

Page 22

7-21Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.2 Solenoid TestThis function allows the operation of various solenoids and clut

Page 23 - 4.1.2 Motor & Fan Layout

7-22Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.3 Sensor TestThis function allows the operation of various sensors to be checke

Page 24 - >>Solenoid

2-5Samsung ElectronicsReference InformationService Manual2.4 A4 ISO 19752 Standard PatternThis test page is reproduced at 70% of the normal A4 size

Page 25 - >>Clutch

7-23Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.4 LSU & Fuser TestThis function allows the Fuser, LSU Motor and Laser Diode

Page 26 - 4.1.5 Main Controller PBA

7-24Alignment & AdjustmentsSamsung ElectronicsService Manual7.7.2.6 Test PrintThis function allows you to test the overall function of the print

Page 27

7-25Samsung ElectronicsAlignment & AdjustmentsService Manual7.7.2.7 HVPS TestThis function allows the HVPS to be tested<How to operate>a) P

Page 28 - 2) SPGPm overview

7-26Alignment & AdjustmentsSamsung ElectronicsService ManualMEMO

Page 29

888-1Samsung ElectronicsTroubleshootingService Manual8. Troubleshooting8.1 Procedure of Checking the Symptoms Before attempting to repair the printer

Page 30

8-2TroubleshootingSamsung ElectronicsService Manual8.1.1 Basic Check List1. Check the Power.• Does "Warming Up" appear on the display?-->

Page 31

8-3Samsung ElectronicsTroubleshootingService Manual8.1.2 Initial Inspection1. Check Power part1. The printer does not work no matter how long you wait

Page 32 - 3) Output voltage

8-4TroubleshootingSamsung ElectronicsService Manual8.1.3 Check the length of life of componentsThe length of life of consumable components is displaye

Page 33

8-5Samsung ElectronicsTroubleshootingService Manual8.2 Solution of Image ProblemCause Sequence of TreatmentDriver Installation Problem.Toner cartridge

Page 34 - 5) Supplying voltage: Supply

8-6TroubleshootingSamsung ElectronicsService ManualCause Sequence of TreatmentPaper Path is contaminated.ITB Unit Belt is contaminated.Pressure Roller

Page 35

2-6Reference InformationSamsung ElectronicsService Manual2.5 Wireless LAN• This product can be used with a wireless LAN, (this is an option.)- The wir

Page 36 - -1000V ~ -1500V

8-7Samsung ElectronicsTroubleshootingService ManualCause Sequence of TreatmentDeveloping process is contaminated.ITB Unit is damaged or dirtyFuser Uni

Page 37 - Unexposed Expesed Unexposed

8-8TroubleshootingSamsung ElectronicsService ManualCause Sequence of TreatmentIf the of Toner Cartridge is badIf the alignment betweem the OPC and ITB

Page 38 - System Outline

8-9Samsung ElectronicsTroubleshootingService ManualCause Sequence of TreatmentContamination or damage to rollers.Measure distance between lines.Laser

Page 39 - 2) Developing state of color

8-10TroubleshootingSamsung ElectronicsService ManualSymptoms : Printing begins at wrong position on the paper.Check and Cause SolutionWrong sensor tim

Page 40 - ITB Home Sensor

8-11Samsung ElectronicsTroubleshootingService Manual8.3.3 JAM1(JAM inside pinter)SymptomsPaper is jammed in front of the Fuser or under the T2 Roller.

Page 41 - 3) PTL (Pre-Transfer Lamp)

8-12TroubleshootingSamsung ElectronicsService Manual8.3.5 JAM DuplexSymptomsIndicated "Jam in Duplex Area" on the LCD indicator.Exit SensorF

Page 42 - >Type

8-13Samsung ElectronicsTroubleshootingService Manual8.3.7 Paper rolling in the Fuser.SymptomsPaper is rolled in the Fuser.Check and Cause Solution1. I

Page 43 - 5.1.5 Fuser (Fusing Section)

8-14TroubleshootingSamsung ElectronicsService Manual8.4.1 Fuser Error8.4 Symptoms of Bad Operation and Troubleshooting.SymptomsOpen Fuser / Over Heat

Page 44 - Waste Toner Tank

8-15Samsung ElectronicsTroubleshootingService Manual8.4.4 Paper Empty SymptomsLCD shows "Paper Empty" even though paper is ready.Check and C

Page 45

8-16TroubleshootingSamsung ElectronicsService Manual8.4.7. Can not sense when the Cover is Opened.SymptomsLCD Indicates "Ready" even when co

Page 46 - 5.2.2 Warm-Up

333-1Samsung ElectronicsSpecificationsService Manual3. SpecificationsSpecifications are correct at the time of printing. Product specifications are su

Page 47 - 5.2.4 Pre-Print

8-17Samsung ElectronicsTroubleshootingService Manual8.4.10 Curved or Distorted Vertical LinesSymptomsCurved, wavy or distorted vertical lines.Check an

Page 48 - 5.2.6 Post-Print

8-18TroubleshootingSamsung ElectronicsService ManualADC Not Confirm ErrorThe ADC(Analog -to - Digital Conversion) is defective.1. Turn the printer off

Page 49

8-19Samsung ElectronicsTroubleshootingService ManualEngine FuserOver Heat ErrorThe temperature of Fuser is higher than the Printing temperature.1. Che

Page 50 - 6. Disassembly and Reassembly

8-20TroubleshootingSamsung ElectronicsService ManualWaste Motor ErrorThis error is caused by open circuit of Waste Motor Harness or themotor stalling

Page 51 - Disassembly and Reassembly

8-21Samsung ElectronicsTroubleshootingService ManualInvalid Image TransferCan not communicate with ITB Unit.*This may be caused by a wrong value of OE

Page 52

8-22TroubleshootingSamsung ElectronicsService Manual8-22Chapter 8. TroubleshootingSamsung ElectronicsJam In Duplex PathPaper is caught while printing

Page 53 - 6.2.2 Printer Cleaning

8-23Samsung ElectronicsTroubleshootingService ManualMemory OverflowNot enough Memory Capacity.The printer has insufficient memory to build the page im

Page 54 - 6.3.1 Special service parts

8-24TroubleshootingSamsung ElectronicsService ManualPress Cont Key Replace T2 RollerThe T2 roller is coming to the end of its usable life and will nee

Page 55

8-25Samsung ElectronicsTroubleshootingService ManualReplace Toner [Color]It occurs when the Toner Cartridge of indicated Color is not installed.*If th

Page 56

8-26TroubleshootingSamsung ElectronicsService ManualMEMO

Page 57 - ITB Unit

3-2SpecificationsSamsung ElectronicsService Manual3.2 Controller Specification3.3 Electrical SpecificationItems DescriptionsProcessor (CPU) Samsung

Page 58 - OPC Drum

99 Exploded drawings and service parts lists are given for items which may be expected to have a higher failure rate.Where a failure occurs you can

Page 59

Content9.1 Main Exploded View9.2 Cover Front Exploded View9.3 Cover Top Exploded View9.4 Cover Deve Exploded View9.5 Exit Ass’y Exploded View9.6

Page 60 - Toner Cap

9.1 Main Exploded View1712234013-1452031265415355757-1141326223822398219 3325301116-216-316-1S819-1S9194137 58484419-216234016-42831293243-143-2104342

Page 61 - 6.4 Disassembly Procedure

9.2 Cover Front Exploded View01212-512-412-612-212-312-169221753S5S5S5S4S3S3S8S3771111104S853S8

Page 62 - Top Cover

9.3 Cover Top Exploded View65302917S158S154

Page 63

9.4 Cover Deve Exploded View402612S14S143791105118

Page 64

9.5 Exit Ass’y Exploded View056241710133S8S811-1011-S81111-811-911-2111-111-411-S8S811-1311-1411-1511-1611-1911-2011-S811-20-111-20-211-1811-1211-1111

Page 65 - 6.4.2 OP Panel Ass’y

9.6 Duplex Ass’y Exploded View1-1-11-1-101-1-101-1-91-1-71-1-261-1-81-1-51-1-161-1-211-1-141-1-31-1-21-1-41-1-191-1-61-1-281-1-111-1-291-1-221-1-201-1

Page 66

9.7 Deve-Drive Ass’y Exploded View06781213171615141110543191819202

Page 67

9.8 Main-Drive Ass’y Exploded View03833223319302736391224233732516326S117235S111S172934412181315171211212628583520141037931

Page 68 - Duplex Ass’y

3-3Samsung ElectronicsSpecificationsService Manual3.5 Consumable & Maintenance ItemsItems Descriptions RemarksPeriodic Replacing Parts Toner Cartr

Page 69

01918173286211345720S2S2S2S2S2S2S212151428252422522328293110111213S3S3S2S3312733S2S21626309.9 Fuser Ass’y Exploded View

Page 70 - 6.4.5 Fuser

80315974 1212S814511131069.10. Cassette Ass’y Exploded View

Page 71 - 4) Remove one harness

141591503237114 1061212S8S816522 138202117199.11. SCF Cassette Ass’y Exploded View

Page 72 - 6.4.6 Exit Cover

110S8S515S8S8S8S8S8S5S5912S5461075291917168142-12-52-62-72-32-42-22-S9133-83-193-153-93-43-13-23-133-133-133-163-103-113-43-53-63-73-173-123-203-33-14

Page 73 - 6.4.7 SMPS and Main PBA

382923763-33-63-73-23-11110249313-53-455-25-15-55-311-181-31-171-101-211-141-151-201-111-41-81-31-51-131-191-161-121-71-61-91-21-1-21-1-3S11-1-41-1-11

Page 74

1114637334311012252684303632217118211319792737392422-12-23-33-23-43-63-73-53-12-31-11-21-41-31629282334159.14 Front Frame Exploded View

Page 75

36AS8S8S81282510334232412121153137189S8S81132202629S5S8S83522S5636A21943436*121S9305383314167131S8S8178(36A+36B)36B3819.15 Rear Frame Exploded View

Page 76 - Fuser Fan

1615142313612837451910920182217122425S14S14261121 S14S14S14S14S14S14S14S8S8S8S7S89.16 Base Frame Exploded View

Page 77 - Washer-Plain

151920013424171718251181137231S562S99142210218516129.17 MP Ass’y Exploded View

Page 78 - Pin-Drive

71512112083641099.18 Pick-up Ass’y Exploded View313

Page 79 - RedRedBlackBlack

3-4SpecificationsSamsung ElectronicsService Manual3.6 Paper handling SpecificationsPaper Paper size 1st Cassette 2nd Cassette MP tray DuplexA4 210 X 2

Page 80

105S85678891012111-122S8S8231-2143-12581115134322-188192116171811555201-32-3242-23-53-43-23-39.19 Feeder Ass’y Exploded View

Page 81 - Main PBA Shield

406S93557129.20 Guide Paper T2 Ass’y Exploded View

Page 82

S18908S8765101231213S81149.21 ITB Cam Ass’y Exploded View

Page 83 - Deve Cover Open S/W

2S8103S549.22 Dummy Fuser Base Ass’y Exploded View

Page 84 - Terminal

Parts List Parts List(Model code : CLP-510/XBH)Draw# Part Code Description Location SNA9.1-1 JC96-03189A ELA UNIT-ITB_SET;CLP-510,SEC,XAA,ITB,SET SNA

Page 85 - ITB Solenoid

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.1-45 JC72-01147A PMO-COVER SENSOR BASE;CLP-500,

Page 86 - Deve Cover

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.5-2 JC72-01217A PMO-C/EXIT LOCK COVER;CLP-500,H

Page 87 - 6.4.15 LSU unit

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.6-1-1-13 JC70-00368A IPR-BRKT GROUND TR1;CLP-50

Page 88

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.7-15 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC

Page 89 - 6.4.16 DEVE OEM PBA

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.9-5 6107-001193 SPRING-CS;SUS304-WPB,YEL,PI1.1,

Page 90 - OPC Lifter

444-1Samsung ElectronicsSummary of productService Manual4. Summary of ProductThis chapter describes the functions and operating principles of the main

Page 91

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.13-1-2 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,

Page 92 - Snap -Fit Snap -Fit

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.13-23 JC63-00165A GROUND-FUSER FRAME;CLP-500,SU

Page 93 - 6.4.19 Pick-UpAss'y

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.14-27 JC72-01178A PMO-DEV OPEN PLATE GUIDE;CLP-

Page 94

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.16-2 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,

Page 95 - Collectors

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.18-3 JC70-00360B IPR-GUIDE-P-INPUT;CLP-510,SECC

Page 96 - B. SpringB. Spring

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available9.20-7 JC61-00050A SPRING ETC-ACTUATOR;ML-6060A,S

Page 97

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available0501-000294 TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO

Page 98 - 7. Alignment and Adjustments

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available2007-000122 R-CHIP;1.2Kohm,5%,1/10W,TP,1608 SA200

Page 99 - 7.1.2 Jams

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available3301-001240 BEAD-SMD;120ohm,1.6x0.8x0.8mm,200mA,T

Page 100 - SCF Path

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not Available6902-000606 BAG CONDUCTIVE;PE+CARBON,T0.1,W305,L4

Page 101 - 7.2 Jam Removal

4-2Summary of ProductSamsung ElectronicsService Manual>> Front ViewDeve OEM PBAPanel PBAWaster Toner SensorWaster Toner MotorSMPSSMPSMain DriveM

Page 102 - 7.2.3 Jam 0 In Tray 1

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC61-00839A BLADE-CLEANING;CLP-500,URETHAN,TRP,W1

Page 103 - 7.2.4 Jam 0 in MP Tray 1

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC63-00241A SHEET-ITB BLADE;CLP-500,PE SHEET,T=0.

Page 104 - 7.2.6 Jam In Exit Area : Jam2

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC68-01228A LABEL(P)-OPC NOTICE;CLP-500,-,YOPO PA

Page 105 - Alignment & Adjustments

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC72-01031A PMO-ITB BUSH GUIDE CF;CLP-500,POM,WHI

Page 106

Parts ListDraw# Part Code Description Location SNASA : Service Available, SNA : Service not AvailableJC72-01277A SPONGE-ITB TOP;CLP-500,URETHAN SPONGE

Page 107

101010-1Samsung ElectronicsBlock DiagramService Manual10. Block Diagram

Page 108

111111-1Samsung ElectronicsConnection DiagramService Manual11. Connection DiagramFUSERLSUDC Motor(Waste Agitator)Solenoid(Deve 1st )Solenoid(Deve 2nd)

Page 109 - 7.3 Sample Pattern

11-2CONNECTION DIAGRAMSamsung ElectronicsService Manual< Signal Name Table >* Dir : Signal direction, NC : No Connection* <- : same signal_na

Page 110

11-3Samsung ElectronicsConnection DiagramService Manual7Main Board(CN37) Deve OEM Key(CN1)Pin Signal Name Dir Pin Signal Name1 AGND 2 AGND2 +24VF 1 +2

Page 111 - 7.5.1 Display

11-4CONNECTION DIAGRAMSamsung ElectronicsService Manual12aDeve Drive(CN6) Solenoid(Deve 1st)Pin Signal Name Dir Pin Signal Name1 nSOL_DEV_1ST <-2 N

Page 112 - 7.5.2 Buttons

111-1PrecautionsService Manual1. PrecautionsIn order to prevent accidents and to prevent damage to the equipment please read the precautions listedbel

Page 113

4-3Samsung ElectronicsSummary of productService Manual1) OPC UnitImages are created on the OPC unit using an electro-photographic process. The unit co

Page 114 - 7.6 Periodic Defective Image

11-5Samsung ElectronicsConnection DiagramService Manual17 Main BD(CN3)IEEE1284PortPin Signal Name Dir Pin Signal Name1 nSTB <-2 DATA0 <-3 DATA1

Page 115 - Buttorns

11-6CONNECTION DIAGRAMSamsung ElectronicsService Manual20 Main BD(CN9)NPC(J1)(Network Print Card)Pin Signal Name Dir Pin Signal Name1 +3.3V 1 VDD32 +3

Page 116 - 7.7.2 EDC Whole Menu

11-7Samsung ElectronicsConnection DiagramService Manual24 Main BD(CN33) Sensor(Feed)Pin Signal Name Dir Pin Signal Name1 +3.3V 1 <-2 nS_FEED 2 <

Page 117 - <How to operate>

11-8CONNECTION DIAGRAMSamsung ElectronicsService Manual34Main BD(CN12)LSU*LDPartPin Signal Name Dir Pin Signal Name1 nHSYNC 1 *HSYNC2 +5VL 2 +5V3 DGND

Page 118 - 7.7.2.2 Solenoid Test

3.3VPage:Size:REV:ED.CENG.FA1 5CHANGE PART1BFSPGPmDBED NO.4DATEEBB’04.09.027REVISION RECORDBigbang PlusSAMSUNG ELECTRONICSARP.8Bingbang Plus4NCSIGN1 7

Page 119 - 7.7.2.3 Sensor Test

SAMSUNG ELECTRONICSC35 82 7D0.9%1.2%Rev 1.0D1DRW.Size:ENG.RESERVEDFEBPage:[ VCLK SYSCLK ]B[ RESET ]ED.MHzBBingbang PlusARP.614 6TITLE:’04.09.02CREVISI

Page 120 - 7.7.2.5 Interface Test

MEMORYBBTITLE:ENG.BREV:DIPED.MAIN12REVISION RECORDSAMSUNG ELECTRONICSB85F4CHANGE PARTBSIGN8C.B.LEEB32ARP.’04.09.02CONFIDENTIALADATEDBingbang Plus4 A3

Page 121 - 7.7.2.6 Test Print

ENG.1CBingbang Plus7MAINCONFIDENTIALSIGNBPage:(ASIC)4ARP.C.B.LEEENetwork Interface’04.09.02(SPGPM)* FACTORY OPTIONB8DATEABTITLE:Rev 1.03BDRW.BED.DREV:

Page 122 - 7.7.2.7 HVPS Test

SIGNC2CCHANGE PART5CONFIDENTIAL3BSAMSUNG ELECTRONICS3D+PANEL & USBPANEL_156DA204K1’04.09.02 CHK:FGNDPage:C.B.LEEAGNDS.D ANED.82AD-DATE4REVISION R

Page 123

B5N.CDATEBA7nINITnSELECTINnFAULT2DATA3DATA7DA4nACK6CONFIDENTIALCENG.REV:DATA238CLP-511/511G ONLYDrawing Number:DATA6C.B.LEEnAUTOFD5SELECTB6DATA1TITLE:

Page 124 - 8. Troubleshooting

4-4Summary of ProductSamsung ElectronicsService Manual6) MPT (Multi Purpose Tray)The Multi-Purpose Tray not only feeds general printing paper but is a

Page 125 - 8.1.1 Basic Check List

0.1CBDNCDRW.FAED NO.ENG.Y.S EOM11SIGNREV:ESAMSUNG ELECTRONICSCHANGE PARTTITLE:D52 CHK:ARP.46Page:CS.D AN1B3 8REVISION RECORDB72Y.S EOMBBY.S EOMBingban

Page 126 - 8.1.2 Initial Inspection

2Y.S EOMED NO. CHANGE PART6BS.D AN1DRW.785BCONFIDENTIALBUFFER & LSUFSAMSUNG ELECTRONICSMICRO1DATE4BB0.1BDrawing Number:2005-001058Size:AREVISION R

Page 127 - Troubleshooting

OEM_CONNED.Bingbang PlusB2A1 8ARP.Y.S EOME6DATEENG.B4SMPSDrawing Number:B2Size:REVISION RECORDCHVPSD3CECONFIDENTIALED NO.DA204K8Y.S EOMY.S EOMPower Te

Page 128 - 8.2 Solution of Image Problem

Page:3Drawing Number:S.D AN3FY.S EOMBREVISION RECORDB0402-001189BESIGNCED NO.417C4EDRW.SAMSUNG ELECTRONICS15ENG.2 8A7DATEB10/16A3Y.S EOMY.S EOMBDCHANG

Page 129

TITLE:8WASTE_TONER & EXITE3AMAIN6CBED NO.ED.FY.S EOMBCHANGE PARTSAMSUNG ELECTRONICS1SENSERSIGNDATEE1 475CSize:DA204KREVISION RECORD2ARP.S.D AN1B5D

Page 130 - Cause Sequence of Treatment

SAMSUNG ELECTRONICS7BB50402-001189REV:CLT_FEEDFEED.EABingbang Plus’04.09.02MAINRev 1.01CREVISION RECORDFDATEPage: CHK:T2_HOME0402-001189D8C81MP_SOL64S

Page 131

E CHK:Y.S EOMTH1CONFIDENTIALANALOG2007-008567DRW.BARP.58’04.09.02MAIN7AED NO.E2007-000066SAMSUNG ELECTRONICSS.D ANDITBBB6Drawing Number:AB42007-000736

Page 132

FENG.S.D ANCHANGE PART CHK:DRW.REVISION RECORDTO TEMP BDPage:A1 435TITLE:B6Size:7SIGNMAIN* Not usedCONFIDENTIALED NO.EB2OPC KEY4Rev 1.0Y.S EOMY.S EOM7

Page 133 - Paper Empty Sensor

5Page:DRW.CONFIDENTIALDA204KFEBBingbang PlusDA204KDrawing Number:2MAIN4Rev 1.0SAMSUNG ELECTRONICSF6E78ACHANGE PART15SCF CHK:C4BSCF, CRUM InterfaceBY.S

Page 134 - Exit Sensor

DFED.B42ARP.1Rev 1.0DEVE DRIVER53Page:5Y.S EOMAC2DATEDRW.EDrawing Number:ACONFIDENTIALBBLDC2SOL_ITB_CLN4Size:E’04.09.027CHANGE PARTA3Y.S EOMY.S EOM186

Page 135

4-5Samsung ElectronicsSummary of productService Manual13) Main Drive UnitThis motor drives, by way of a gearbox, the OPC unit, ITB unit, feeder unit,

Page 138 - 8.4.6 Cover Open

DSAMSUNG ELECTRONICS CO., LTD.EF2 7 8ABC3 4 5 6ALL RIGHTS RESERVEDABC1CRUM_DEVE

Page 139 - 8.4.9 No Power

CRU_ITBASAMSUNG ELECTRONICS CO., LTD.A2 3 4 5 6BCALL RIGHTS RESERVED7 81BCEFD

Page 141 - Engine Fuser Low Heat Error

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD4Q4500V24AD54148R25220JR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC

Page 142 - Main Motor Error

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD44148Q4800V13AR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC1S21ME4+2

Page 143 - Invalid Drum Cartridge

YW396CON121PINCON25096-02CQ2BTA12-600BBD1600V5AR71/4W1KJC8104KR61W22JD44148Q4800V13AR24220JCS8CT7RT1FB2GND4OUT5IS3VCC6U1 KA7553R51W180J0000PC1S21ME4+2

Page 144 - Jam 0 In [Tray]

© Samsung Electronics Co.,Ltd. May 2005Printed in Korea.VERSION NO. : 1.00 CODE : JC-0131L* This Service Manual is a property of Samsung E

Page 145

4-6Summary of ProductSamsung ElectronicsService Manual4.1.2 Motor & Fan LayoutFan1. Main Motor2. DEVE Motor4. Waste Toner MotorFan1. Main Motor2.

Page 146

4-7Samsung ElectronicsSummary of productService Manual14.1.3 Clutch & Solenoid Layout>>SolenoidCartridge Solenoid(C, M, Y, K)Duplex Solenoid

Page 147

4-8Summary of ProductSamsung ElectronicsService Manual>>ClutchNO. Name Description1. Yellow DEVE clutch Controls Yellow color toner cartridge d

Page 148 - Waste Toner Full/Not Install

4-9Samsung ElectronicsSummary of productService Manual4.1.5 Main Controller PBAUSBCN24CN27CN28CN29CN30CN31CN32CN33DUPLEXCN26T2 HOMEBLDC1TH1FUSER_FANSM

Page 149

4-10Summary of ProductSamsung ElectronicsService ManualRAMDIMMSPGPmMain ControlFLASH MEMORYOSC2 12MHz(Reserved)OSC112MHzLPEC1(ENGINE CONTROL)OSC323.8

Page 150

4-11Samsung ElectronicsSummary of productService ManualUSB 2.0SDRAM64MBEEPROM4k bitFlash Memory2MBNPC / (W-LAN)OptionalFull FunctionEngineControlBlock

Page 151

4-12Summary of ProductSamsung ElectronicsService Manual* Direct connection up to 4 Flash ROM banks- Burst capability- Programmable timing per bank- Up

Page 152 - 9.1 Main Exploded View

1-2PrecautionsService Manual1.2 Caution for safety1.2.1 Toxic materialThis product contains toxic materials that could cause illness if ingested.(1) I

Page 153 - 9.2 Cover Front Exploded View

4-13Samsung ElectronicsSummary of productService Manual* Timer- 3 Independent Programmable Timers- Watch Dog Timer for S/W Trap and Tone Generator for

Page 154 - 9.3 Cover Top Exploded View

4-14Summary of ProductSamsung ElectronicsService Manual3) Memory BlockThe operating program runs from memory (see below). It is used to store video da

Page 155 - 9.4 Cover Deve Exploded View

4-15Samsung ElectronicsSummary of productService Manual4.1.6 SMPS (Switching Mode Power Supply) PBAThe SMPS unit supplies DC power for driving the who

Page 156 - 9.5 Exit Ass’y Exploded View

4-16Summary of ProductSamsung ElectronicsService Manual4.1.7 HVPS (High Voltage Power Supply) PBAThe HVPS PBA uses the 24V created by the SMPS to gene

Page 157

4-17Samsung ElectronicsSummary of productService Manual1) Charging Voltage: Charger* Function : This high voltage is used to charge the surface of the

Page 158

4-18Summary of ProductSamsung ElectronicsService ManualMEMO

Page 159

555-1Samsung ElectronicsSystem OutlineService Manual5 System OutlineThis chapter describes the functions and operating principals of the main componen

Page 160

5-2System OutlineSamsung ElectronicsService Manual5.1.2 LSU (Exposure)The bitmap image data stream is used to switch the LSU data beam. Where white pa

Page 161

5-3Samsung ElectronicsSystem OutlineService Manual5.1.3 Toner Cartridge (Development Section)In the development stage toner particles are transferred

Page 162

5-4System OutlineSamsung ElectronicsService Manual2) Developing state of colorThe page image is built up from each of the 4 colors and transferred to

Page 163

1-3PrecautionsService Manual1.2.3 Handling PrecautionsThe following instructions are for your own personal safety, to avoid injury and so as not to da

Page 164 - 9.13 Main Frame Exploded View

5-5Samsung ElectronicsSystem OutlineService Manual5.1.4 Image Transfer SectionThe toner image formed on the OPC drum is transferred to the ITB (Image

Page 165

5-6System OutlineSamsung ElectronicsService Manual2) Primary Image TransferA colored page is split into 4 component color parts and developed one colo

Page 166 - 9.15 Rear Frame Exploded View

5-7Samsung ElectronicsSystem OutlineService Manual4) Secondary Image TransferThe image is built up on the ITB (primary image transfer). This image is

Page 167 - 9.16 Base Frame Exploded View

5-8System OutlineSamsung ElectronicsService Manual5.1.5 Fuser (Fusing Section)Toner that has been through the primary and secondary image transfer pro

Page 168 - 9.17 MP Ass’y Exploded View

5-9Samsung ElectronicsSystem OutlineService Manual5.1.6 ExitAfter passing through the fuser paper is ejected into the paper exit tray. Any static elec

Page 169

5-10System OutlineSamsung ElectronicsService Manual5.2 Outline of Engine Firmware The CLP 510/510N use 4 different colored toners (Yellow, Magenta, Cy

Page 170

5-11Samsung ElectronicsSystem OutlineService Manual5.2.1 System InitializationThe system initialization process is carried out immediately after power

Page 171

5-12System OutlineSamsung ElectronicsService Manual5.2.3 Ready1) Host interface is monitored for print commands2) Heat control* Target temperature (16

Page 172

5-13Samsung ElectronicsSystem OutlineService Manual5.2.5 PrintAfter sensing the ITB home position the following tasks are performed,Send Psync signal

Page 173

5-14System OutlineSamsung ElectronicsService ManualMEMO

Page 174 - Parts List

1-4PrecautionsService Manual1.2.5 Disregarding this warning may cause bodily injury(1) Take care - some parts may be hot.The fuser unit works at a hig

Page 175

666-1Samsung ElectronicsDisassembly and ReassemblyService Manual6. Disassembly and Reassembly6.1 Precautions When Replacing Parts . . . . . . . . . .

Page 176

6-2Disassembly and ReassemblySamsung ElectronicsService Manual6.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare pa

Page 177

6-3Samsung ElectronicsDisassembly and ReassemblyService Manual6.2 Parts for Maintenance and Repair6.2.1 Replacement interval for parts with a limited

Page 178

6-4Disassembly and ReassemblySamsung ElectronicsService Manual6.2.2 Printer CleaningA printer should be regularly cleaned, especially if it is used in

Page 179

6-5Samsung ElectronicsDisassembly and ReassemblyService Manual1) Disassembly of the LSU unitThere are no serviceable parts inside theLSU. Alignment of

Page 180

6-6Disassembly and ReassemblySamsung ElectronicsTraninung Manual6.3.2 Screws used in the printerThe screws listed in the table below are used in this

Page 181

6-7Samsung ElectronicsDisassembly and ReassemblyService Manual6.3.3 Opening Covers and replacing Consumable partsThis section shows you how to open th

Page 182

6-8Disassembly and ReassemblySamsung ElectronicsService Manual3) Open the exit cover by pressing the cover open button.Caution: Before opening the exi

Page 183

6-9Samsung ElectronicsDisassembly and ReassemblyService Manual5) Remove the OPC drum by carefully lifting the unit using the handle provided. Take car

Page 184

6-10Disassembly and ReassemblySamsung ElectronicsService Manual6.3.4 Replacing the Waste Toner Tank>> Removing the waste toner tank1) Push the t

Page 185

1-5PrecautionsService Manual1.3 ESD PrecautionsCertain semiconductor devices can be easily damaged by static electricity. Such components are commonly

Page 186

6-11Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove the Toner Caps from the side of the tank and fit them to the tank inlets as s

Page 187

6-12Disassembly and ReassemblySamsung ElectronicsService Manual6.4 Disassembly Procedure6.4.1 Top cover and Front cover1) Remove the cassette.2) Open

Page 188

6-13Samsung ElectronicsDisassembly and ReassemblyService Manual3) Release 2 screws (4*10 silver).4) Take out the Top Cover as shown below.ScrewScrewTo

Page 189

6-14Disassembly and ReassemblySamsung ElectronicsService Manual5) Push both of the top corners to release the catches and open the front cover and the

Page 190

6-15Samsung ElectronicsDisassembly and ReassemblyService Manual7) Release 7 screws (3*10 silver) located inside the front cover.Release 2 screws (3*10

Page 191

6-16Disassembly and ReassemblySamsung ElectronicsService Manual6.4.2 OP Panel Ass’y>> Before disassembling it: Remove the front cover. (Refer to

Page 192

6-17Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.3 Rear Cover>> Before disassembling it: *Open the duplex cover, the DEVE cove

Page 193

6-18Disassembly and ReassemblySamsung ElectronicsService Manual2) Take out the Rear Cover as shown below.

Page 194

6-19Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.4 Duplex Cover Ass'y and Transfer Roller (T2)>> Before disassembling it

Page 195 - 10. Block Diagram

6-20Disassembly and ReassemblySamsung ElectronicsService Manual3) Release 4 hooks on the right and left side with a flat bladed screwdriver and then r

Page 196 - 11. Connection Diagram

1-6PrecautionsService ManualMEMO

Page 197 - < Signal Name Table >

6-21Samsung ElectronicsDisassembly and ReassemblyService Manual6-21Samsung ElectronicsDisassembly and Reassembly6.4.5 Fuser1) Open the DEVE coverCauti

Page 198 - Connection Diagram

6-22Disassembly and ReassemblySamsung ElectronicsService Manual3) Release 5 screws (3*10 silver) and then remove the harness cover.4) Remove one harne

Page 199 - CONNECTION DIAGRAM

6-23Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.6 Exit Cover>> Before disassembling it: * Remove the front cover (Refer to 6.

Page 200 - 17 Main BD(CN3

6-24Disassembly and ReassemblySamsung ElectronicsService Manual6.4.7 SMPS and Main PBA>> Before disassembling it*Remove the rear cover (Refer to

Page 201 - 23 Main BD(CN31

6-25Samsung ElectronicsDisassembly and ReassemblyService Manual2) Release 4 screws from the SMPS.Release one screw (3*10 silver) from the harness guid

Page 202

6-26Disassembly and ReassemblySamsung ElectronicsService Manual4) Remove all harness connected to the main PBA.5) Release 5 screws (3*6 machine screw,

Page 203 - 37 Main BD(CN6

6-27Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.8 Fuser Fan>> Before disassembling it: * Remove the top cover (Refer to 6.4.1

Page 204 - Bigbang Plus

6-28Disassembly and ReassemblySamsung ElectronicsService Manual6.4.9 Main Drive Ass’y>>Before disassembling it: * Remove the rear cover (Refer t

Page 205 - [ VCLK SYSCLK ]

6-29Samsung ElectronicsDisassembly and ReassemblyService Manual4) Remove the washer using tweezers and then remove the OPC gear and pin. (The OPC gear

Page 206 - * FACTORY OPTION

6-30Disassembly and ReassemblySamsung ElectronicsService Manual6.4.10 HVPS (High Voltage Power Supply)>>Before disassembling it: * Disassemble t

Page 207 - Network Interface

222-1Samsung ElectronicsReference InformationService Manual2. Reference InformationThis chapter contains the tools list, list of abbreviations used in

Page 208

6-31Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove 5 screws (3*6 machine screw, silver) and then remove the HVPS.ScrewScrewScrew

Page 209 - (CENT36)

6-32Disassembly and ReassemblySamsung ElectronicsService Manual6.4.11 Deve drive ass’y>>Before disassembling it: * Disassemble the rear cover (R

Page 210

6-33Samsung ElectronicsDisassembly and ReassemblyService Manual3) Separate the harness from the DEVE motor.4) Release 5 screws (3*10 silver) from the

Page 211 - 1202-000164

6-34Disassembly and ReassemblySamsung ElectronicsService Manual6.4.12 Deve drive PBA and DEVE cover open S/W>>Before disassembling it: * Disasse

Page 212 - Power TestPoint

6-35Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove 4 high-voltage terminals.TerminalTerminalTerminalTerminal

Page 213 - FUSER FAN

6-36Disassembly and ReassemblySamsung ElectronicsService Manual6.4.13 Deve Drive Motor ITB Cleaning Solenoid>>Before disassembling it: * Disasse

Page 214

6-37Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.14 DEVE cover>> Before disassembling it: * Remove all consumption parts (Tone

Page 215

6-38Disassembly and ReassemblySamsung ElectronicsService Manual6.4.15 LSU unit>> Before disassembling it: * Remove the consumable parts (Toner c

Page 216 - AN_FUSER1_OUT

6-39Samsung ElectronicsDisassembly and ReassemblyService Manual3) Separate 2 harnesses and remove the LSU unit.HarnessHarness

Page 217 - CONFIDENTIAL

6-40Disassembly and ReassemblySamsung ElectronicsService Manual6.4.16 DEVE OEM PBA>> Before disassembling it: * Disassemble the front cover and

Page 218

2-2Reference InformationSamsung ElectronicsService Manual2.2 Acronyms and AbbreviationsThe table below explains the abbreviations and acronyms used in

Page 219 - DEVE DRIVER

6-41Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.17 Waste toner ass’y>> Before disassembling it: * Disassemble a front cover a

Page 220

6-42Disassembly and ReassemblySamsung ElectronicsService Manual3) Release one screw (3*10 silver) and then remove the sensor cover.Screw

Page 221

6-43Samsung ElectronicsDisassembly and ReassemblyService Manual6.4.18 MPT(Multi Purpose Tray)>> Before disassembling it: * Disassemble all consu

Page 222 - CRUM_DEVE

6-44Disassembly and ReassemblySamsung ElectronicsService Manual6.4.19 Pick-UpAss'y>> Before disassembling it: *Disassemble all consumable p

Page 223

6-45Samsung ElectronicsDisassembly and ReassemblyService Manual3) Remove the 3*8 black screw retaining the Guide Pick-Up plate. Using a small flat bla

Page 224

6-46Disassembly and ReassemblySamsung ElectronicsService Manual6.4.20 Pick-Up Roller replacementNote It is not necessary to remove the Pick Up Assy in

Page 225 - Bigbang-v1 Power Supply

6-47Samsung ElectronicsDisassembly and ReassemblyService Manual3) Turn the set upside down and Release the shaft retaining bearing and slid it away fr

Page 226 - Bigbang-v2 Power Supply

6-48Disassembly and ReassemblySamsung ElectronicsService ManualMEMO

Page 227 - Bigbang-v2c Power Supply

777-1Samsung ElectronicsAlignment & AdjustmentsService Manual7. Alignment and AdjustmentsThis chapter describes some of the main service procedure

Page 228 - Printed in Korea

7-2Alignment & AdjustmentsSamsung ElectronicsService Manual7.1.2 Jams1) Jam0 (Jam in feed area)* After a page was picked up, it was not fed.* Pape

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